| The U.S. Coast Guard required a pre-packaged weldable strain gage system for a new icebreaker that would operate in sea water and diesel fuel for antarctic sea trials lasting up to six months.
The design chosen consisted of a semiconductor strain gage bonded with M-Bond-610 adhesive to 1/2" x 2" x .005" thick stainless steel shim stock. Three vinyl jacketed, stranded copper leads were attached to the strain gage and threaded through a stainless steel tube in 20-60' lengths to extend out of the hostile environment. The gage area and lead tube were moisture proofed with two different compounds; one to resist diesel fuel and one to resist sea water.
A series of tests were conducted to verify compliance with Coast Guard specifications including; gage factor, hysteresis, apparent strain, repeatability and leakage to ground tests. Tests were conducted in an environmental test chamber over the -60°F to 130°F temperature range.
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